In recent years, the recycled plastics market is shifting from low-cost alternatives to high-quality recycling promoted by environmental protection and carbon reduction. Argus interviewed Guo Jiawan, chairman of Guangxi Guolong, and Arnold Wang, founder of Shichai Environment, on the following topics before the Second International Rigid Polyolefin Recycling Summit hosted by Shichai Environment:

  • Prospects of China’s recycled plastics exports
  • Food contact applications of recycled plastics
  • EU’s “mirror-clause” in the Single Use Plastics Directive, etc

How much demand do you see from export markets for your products, what are the key export markets, and for which products and end-use applications (rPET, rHDPE, rPP, Packaging grades)?

Guo: The application of recycled plastics in the packaging market is mainly driven by the demand from international brands. Large brands use environmentally friendly recycled products as a way to actively fulfill their social responsibility and promote the recycling and utilization of waste plastics through their actions. In the Chinese market, international brands have been testing and trialing small batches of recycled plastics over the past two years. In the Southeast Asia, Hong Kong and Macau markets, they have begun to introduce recycled plastic packaging products. Many international brands also have production sites in China, and their export products have started to use recycled plastics. In the personal care sector, they primarily use rHDPE and rPP, while in food packaging, rPET is the main material, all of which must meet food-grade requirements and obtain FDA or EFSA certification.


Most participants are focusing on food contact recycled materials, but China currently does not allow recyclates to be used in food-contact applications. In such a situation, how should Chinese recyclers develop their business? Would pyrolysis be an appropriate approach for Chinese recyclers to look towards?

Wang: Currently, the main applications for high-value products from Chinese PET recycling enterprises are textile fibers, industrial yarns, and other non-food grade uses. Food-grade rPET products can also meet specific needs in personal care products, and other food-grade rPET supplies include exports to Hong Kong and overseas markets. 
Pyrolysis is still in the exploratory stage in China, and several commercial projects have been announced this year, but their operation will take some time and still requires market validation. On August 27-28 this year, we will have an International Rigid Polyolefin Recycling Summit in Shanghai, which will include topics related to chemical recycling and pyrolysis. Those who are interested are welcome to follow and participate.


The EU is mulling a “mirror-clause” in the Single Use Plastics Directive which would mean that recyclers from outside the EU that are sending material to the EU to count towards our recycled content targets will be held to the same feedstock, process and environmental targets as European recyclers. How do you expect this to develop and do you see any impact on your business?


Guo: [Complying with EU standards] is not difficult for Guolong Recycled Plastics, because the process technology, production equipment and environmental standards of Guolong are the same as those in Europe, as is the the use of PCR materials. 

Over the past few years, Guolong have passed various tests, factory inspections, and production environment assessments required by more than twenty international brand companies, and safely met their requirements. But, if the EU pushes this policy, it might implement certification permits through factory inspections under a case-by-case basis, which might impose certain restrictions on many other recycling enterprises in China.


What is Guolong's future development target, and does Guolong plan to invest in chemical recycling in the near future?
 
Guo: After ten years of development, Guolong has now established sizeable capacity for producing recyclates for a range of different end-uses (see table). We have successfully implemented a business model that spans the entire industrial chain, encompassing both food-grade and industrial-grade products. Currently the company has no concrete expansion plans for the future. 

 Recycling type  Capacity (t/yr)
 Food-grade rPET    60,000
  Food-grade rHDPE   20,000
 Food-grade rPP   20,000
 Pipe grade recyclates   80,000
 Industrial grade  rHDPE   20,000


Do you expect to see a market start to develop for recyclates into the food packaging market in China in the near future (i.e. a change of regulation) and what other regulatory changes in China do you expect that could support the recycling industry?

Wang: China is currently researching the safety of using recycled materials in packaging applications, which includes not only recycled plastics but also recycled metals, such as whether recycled aluminum can be used for cans. The local market is also awaiting the issuance of relevant documents.

Presently, the government has introduced various policies such as the "trade-in" policy and the reverse invoicing policy, which have all promoted the expansion of the recycling industry. These allow recyclers to issue invoices to their waste suppliers (rather than the other way around), to enable recyclers to claim a VAT deduction even when the waste seller they are working with is too small to issue invoices. Government policy may also be directed towards waste classification in the future, this could be the direction for future government policy. 

Of course, establishing a complete recycling system requires more implementation strategies and more time to explore development paths and undertake construction. 

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16/08/24

US housing construction weakens in July, PU steady

US housing construction weakens in July, PU steady

Houston, 16 August (Argus) — Housing permits and starts both fell in July to four-year lows as persistently high borrowing costs continue to weigh on the housing market, even as polyurethane (PU) demand has remained steady. Total housing starts fell by 6.8pc to a seasonally adjusted annual rate of 1.238mn in July from June's revised numbers, according to the US Census Bureau and the Department of Housing and Urban Development. This is down 16pc from July 2023, the month the Federal Reserve hiked its target lending rate to its current level, the highest in 23 years. The starts in July were at the lowest rate since 1.053mn in May 2020, when the Covid-19 pandemic had closed down much of the US economy. PU demand in the construction sector saw continued strong but steady demand in July while supply was balanced to tight, according to market participants. The building blocks of polyurethanes, such as isocyanates like polymeric MDI (PMDI), go into insulation, roofing applications and carpet underlay. One producer was still under force majeure on MDI through July but the upstream issues had been resolved and the producer was rebuilding inventory after Hurricane Beryl hit in early July. Supply and demand fundamentals along with cost pressures drove price increase announcements and implementation, pushing up monthly PMDI contracts in July. Argus assessed the US polymeric MDI (PMDI) contract price increasing by 5¢/lb to a midpoint at 100.5¢/lb in July. Additional price increases are expected for August contracts, according to market participants. Housing permits were issued at a rate of 1.396mn in July. This is down 4pc from June and 7pc down from July 2023. This was the lowest rate of permit issuance since June 2020. High borrowing costs appear to have a more acutely negative impact on the housing market the longer they remain elevated. Starts and permits were both at their lowest rate since the middle of 2020 when Covid-19 paralyzed a large portion of the US housing market and the economy was just emerging from a brief, sharp recession. Single-family starts extended their decline into a fifth month, down 14pc to a rate of 851,000 in July from the prior month and off by 15pc from July 2023. Starts on multifamily structures of five or more units climbed 12pc to 363,000 units started in July from the prior month but were down by 24pc from a year earlier. Single-family housing permits were issued at a rate of 938,000 units in July, down 0.1pc from June and marking the sixth straight month of decreases. This was 1.6pc lower than July 2023. Multifamily permits fell by 12.4pc on the month. The Federal Reserve is widely expected to start lowering borrowing costs at its next policy meeting next month after holding its target rate at a 23-year high of 5.25-5.5pc since July of last year. Consumer inflation eased to an annual 2.9pc in July, the lowest in three years. The labor market has also shown signs of weakening among other softer data, including recent slides in stock prices, that triggered recession concerns. This has all led futures markets to give near certain odds of rate cuts beginning next month. They will be too late to shore up the housing market this year, but a sustained pace of rate cuts into 2025 may boost construction and sales next year. By Cole Sullivan, Aaron May and Catherine Rabe Send comments and request more information at feedback@argusmedia.com Copyright © 2024. Argus Media group . All rights reserved.

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US housing construction weakens in July, PVC steady


16/08/24
News
16/08/24

US housing construction weakens in July, PVC steady

Houston, 16 August (Argus) — Housing permits and starts both fell in July to four-year lows as persistently high borrowing costs continue to weigh on the housing market, even as PVC demand has remained steady. Total housing starts fell by 6.8pc to a seasonally adjusted annual rate of 1.238mn in July from June's revised numbers, according to the US Census Bureau and the Department of Housing and Urban Development. This is down 16pc from July 2023, the month the Federal Reserve hiked its target lending rate to its current level, the highest in 23 years. It represents the lowest rate of housing starts since 1.053mn in May 2020, when the Covid-19 pandemic had closed down much of the US economy. The polyvinyl chloride (PVC) market has reported fairly steady demand for much of the summer, but buyers and converters were increasingly warning of softening order books as the months progressed. Some market participants have even said the focus is shifting to inventory management, a discussion that rarely happens this early in the year. Despite the broadly flat demand, higher feedstock costs and supply disruptions from Hurricane Beryl in early July led producers to secure a 1¢/lb increase for PVC contracts in July, with Argus assessed contract prices at 61.5¢/lb. PVC contract prices are up from 57.5/lb in July 2023. Permits were issued at a rate of 1.396mn in July. This is down 4pc from June and 7pc down from July 2023. This was the lowest rate of permit issuance since June 2020. High borrowing costs appear to have a more acutely negative impact on the housing market the longer they remain elevated. Starts and permits were both at their lowest rate since the middle of 2020 when Covid-19 paralyzed a large portion of the US housing market and the economy was just emerging from a brief, sharp recession. Single-family starts extended their decline into a fifth month, down 14pc to a rate of 851,000 in July from the prior month and off by 15pc from July 2023. Starts on multifamily structures of five or more units climbed 12pc to 363,000 units started in July from the prior month but were down by 24pc from a year earlier Single-family housing permits were issued at a rate of 938,000 units in July, down 0.1pc from June and marking the sixth straight month of decreases. This was 1.6pc lower than July 2023. Multifamily permits fell by 12.4pc on the month. The Federal Reserve is widely expected to start lowering borrowing costs at its next policy meeting next month after holding its target rate at a 23-year high of 5.25-5.5pc since July of last year. Consumer inflation eased to an annual 2.9pc in July, the lowest in three years. The labor market has also shown signs of weakening among other softer data, including recent slides in stock prices, that triggered recession concerns. This has all led futures markets to give near certain odds of rate cuts beginning next month. They will be too late to shore up the housing market this year, but a sustained pace of rate cuts into 2025 may boost construction and sales next year. By Cole Sullivan and Aaron May Send comments and request more information at feedback@argusmedia.com Copyright © 2024. Argus Media group . All rights reserved.

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Orlen Unipetrol shuts PP plant amid refinery outage


16/08/24
News
16/08/24

Orlen Unipetrol shuts PP plant amid refinery outage

London, 16 August (Argus) — Czech Republic-based refiner and petrochemical producer Orlen Unipetrol shut its 300,000 t/yr polypropylene (PP) plant in Litvinov on 15 August after an unplanned outage at its 108,000 b/d refinery. The PP plant shutdown was a result of issues with the steam and nitrogen supply systems. A restart timeline remains unclear, but no force majeure declaration has been made so far. The company's 200,000 t/yr and 270,000 t/yr high density polyethylene (HDPE) plants at the Litvinov site remain operational, sources added. Orlen Unipetrol declared force majeure on PE and PP supplies on 29 July because of a cooling system malfunction at Litvinov. The company said an outage at a cooling water system supplying its ethylene cracker had resulted in an emergency shutdown of the unit. The company subsequently lifted the force majeure on 7 August as the cracker outage was short-lived. By Sam Hashmi Send comments and request more information at feedback@argusmedia.com Copyright © 2024. Argus Media group . All rights reserved.

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Repsol, Honeywell explore biofuel production pathways


13/08/24
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13/08/24

Repsol, Honeywell explore biofuel production pathways

London, 13 August (Argus) — Spanish integrated energy firm Repsol and US engineering company Honeywell have agreed to work together to develop new production pathways for biofuels and sustainable polymers. The companies plan to scale up and commercialise Honeywell technologies at Repsol refineries to produce sustainable aviation fuel (SAF) and hydrotreated vegetable oil (HVO) from waste feedstocks. Renewables are a key element of Repsol's strategy. The company is targeting renewable fuel production capacity of 1.5mn-1.7mn t/yr in 2027, up from 1mn t/yr in 2023. Repsol is also considering using Honeywell technology for turning waste plastics into recycled polymers, which are a feedstock for new plastics. The firm recently announced an agreement to supply the airline group IAG with over 28,000t of SAF over the next six months. By Simone Burgin Send comments and request more information at feedback@argusmedia.com Copyright © 2024. Argus Media group . All rights reserved.

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Genesis secures more gas to curb New Zealand shortages


13/08/24
News
13/08/24

Genesis secures more gas to curb New Zealand shortages

Sydney, 13 August (Argus) — New Zealand upstream firm and utility Genesis Energy has secured emergency gas supplies for its dual gas- and coal-fired Huntly power station on the North Island. Genesis has secured 3.2PJ (86mn m³) of gas to allow the 400MW No.5 unit at Huntly to reach full capacity for the first time this winter, it said on 13 August, describing the electricity grid as facing "unprecedented pressure". An agreement has been reached with Canadian methanol manufacturer Methanex, which will shut its Motunui plants in the North Island's Taranaki province until the end of October to allow for more gas-fired power generation, Genesis said. The commercial arrangements regarding the gas transfer are structured to provide Methanex with a base price for each unit of gas delivered, with further incremental value shared between the parties depending on electricity pricing over the period, it said on 12 August. Methanex's 1.72mn t/yr plant in Motunui has paused production in the past, also diverting feedstock natural gas to support electricity generation in the winter of 2021 . The 953MW Huntly — New Zealand's largest power station by capacity and the country's only coal-fired unit, has been under significant strain as dry, cold conditions have led to increased demand during winter as hydroelectricity inflows remain low. New Zealand has also experienced light winds cutting expected wind-powered generation this winter, with Genesis planning coal imports for the first time since 2022 in response to lower domestic gas output and rapidly falling coal stocks. LNG imports investigated New Zealand energy minister Simeon Brown told parliament on 7 August his administration was investigating two separate options to ease the gas shortfall in the short to medium term. Industry body the Gas Industry Company (GIC) is studying the feasibility of importing LNG, while also considering policies to increase investment in flexible gas-fired generation, Brown said. Data from upstream firms released earlier this year show a significant drop in proven plus probable reserves, falling from 1,635PJ to 1,300PJ, he added. Gas production into open access pipelines was 58.8PJ during January-June, GIC said in its April-June quarterly report, 20pc down on 73.7PJ a year earlier, while gas-fired power demand grew by 10pc against April-June 2023. New Zealand's National Party-led government is aiming to overturn a 2018 ban on new oil and gas exploration with legislation to be introduced to parliament later this year. By Tom Major Send comments and request more information at feedback@argusmedia.com Copyright © 2024. Argus Media group . All rights reserved.