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LyondellBasell mulls Dutch PO/SM plant reorganisation

  • Spanish Market: Petrochemicals
  • 11/02/25

Chemicals firm LyondellBasell is in negotiations with workers at its Maasvlakte propylene oxide (PO) and styrene monomer (SM) production facility in the Netherlands about "a reorganisation at the plant", Dutch workers' union FNV told Argus.

The union is negotiating with the company on compensation for workers whose jobs may be affected and assistance with transitioning to new roles. Members will vote on the proposed plan by the end of February.

"At this stage, no definitive decisions have been made," LyondellBassell said today. The firm "continuously evaluates business conditions, our portfolio and a wide range of options for managing our assets," it said.

The Maasvlakte PO/SM plant is a 50-50 joint venture between LyondellBasell and Germany's Covestro.

"Covestro regularly reviews its portfolio in the light of business conditions. This includes discussions with our joint venture partner regarding the Maasvlakte site," Covestro said.

LyondellBasell and Covestro both declined to comment on whether they are discussing a possible sale of the Maasvlakte facility.

LyondellBasell launched a strategic review of its European assets last May. The review is ongoing, the firm said last month.

The Maasvlakte plant is one of six ‘non-core' European assets, the company said in August last year.

The facility has 315,000 t/yr of PO capacity and 640,000 t/yr of SM capacity. It began operations in 2003 and employs approximately 160 people.

The plant has been idled since December last year 2024. It has been intermittently idled several times in recent years, reflecting a structural surplus in Europe's PO and SM production capacity. The negotiations with workers indicate LyondellBasell is considering longer-term changes to operations at the site.

Europe's petrochemicals sector remains squeezed by high energy costs, a higher overall cost base compared to other production regions and stagnant regional downstream demand.

LyondellBassell also has 220,000 t/yr of PO and tertiary butyl alcohol (TBA) production capacity in France and 260,000 t/yr of PO and TBA capacity in the Netherlands. It also has a total of 649,000 t/yr of PO and SM capacity in the US that it operates jointly with Covestro, as well as over 1mn t/yr of its own PO and TBA capacity in the US including a 470,000 t/yr plant in Channelview, Texas, which started up in early 2023.

Production margins for PO/TBA facilities, which supply TBA for MTBE production, are generally much more favourable than for PO/SM plants. And lower US energy costs help to make US PO output more cost-efficient than in European production.

US exports of PO to Europe have increased sharply since 2023, reaching 7,800 t/month in 2024, according to US customs data, up from just 760 t/month in 2020 (see graph).

US PO exports '000 t

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25/04/25

Orbia focused on cost in face of weak PVC market

Orbia focused on cost in face of weak PVC market

Houston, 25 April (Argus) — Mexico-based chemicals producers Orbia is focusing on reducing future costs as the broader polyvinyl chloride (PVC) industry faces weakening market dynamics. Orbia said Friday it would focus on maintaining strict discipline on fixed costs, working capital, and capital investments to weather the turbulent global economic landscape. The company is targeting $250mn in savings by 2027, with cumulative savings of $160mn by the end of 2025. The company also expects $75mn of divestments by the end of the year in its building and infrastructure segment. Plants and related infrastructure in Europe were the primary targets of the optimization, according to company officials on the first-quarter earnings call. Orbia chief executive Sameer Bharadwaj said the company could revise capital expenditures lower from its initial $400mn target provided earlier this year should market conditions further deteriorate. Short-term operating costs currently face lower levels with falling ethane prices, a critical feedstock to manufacture ethylene for PVC production. The focus on cost management was spurred by sluggishness in the global PVC market. Chinese and US PVC producers drove export prices lower as a means of moving excess capacity, which Orbia expects to continue. "PVC pricing is as low as it gets" Bharadwaj said. He added producer margins would be squeezed further if product prices continue to decrease. Orbia posted a $41mn profit during the first quarter, down from the $106mn profit a year earlier. Orbia's polymer solutions segment, which includes PVC production, reported $6mn loss during the three-month period because of lower global prices for vinyls and a force majeure at its Coatzacoalcos, Veracruz, plant that was lifted in mid-April. Orbia made a $24mn profit during the same period a year ago. The building and infrastructure segment, inclusive of PVC products, posted a $3mn profit for the quarter compared to a $33mn profit a year earlier. By Aaron May Send comments and request more information at feedback@argusmedia.com Copyright © 2025. Argus Media group . All rights reserved.

LyondellBasell targets 85pc cracker run rate in 2Q


25/04/25
25/04/25

LyondellBasell targets 85pc cracker run rate in 2Q

Houston, 25 April (Argus) — LyondellBasell expects utilization of its olefins and polyolefins plants in the US to increase by 5 percentage points in the second quarter to 85pc of capacity as crackers return from maintenance and an unplanned outage, the company said today. The company expected its first-quarter utilization rate of 80pc because of a planned turnaround in Channelview, Texas, but the rate was still 10 points lower than the first quarter last year. Maintenance teams in Channelview are concluding a 60-day turnaround at the company's largest US olefins producing facility that began in February. That turnaround involved work on one of its two 930,000 metric tonne (t)/yr crackers, its 473,000t/yr Flex-1 metathesis unit, and its C4 processing unit. Another key factor increasing second-quarter operating rates is the restart of the LyondellBasell's 1.54mn t/yr joint venture cracker with Sasol in Lake Charles, Louisiana. This is the company's largest US cracker, which had an unplanned shutdown in the first quarter. Also in the first quarter, a winter storm in January took other olefins-producing assets offline. The second quarter historically is absent of weather events like freezes and hurricanes that can curtail cracker operations. This second-quarter's 5 percentage point increase in operating rates comes against the backdrop of major uncertainty surrounding both US ethane and polyethylene (PE) exports to China. Beijing announced 34pc retaliatory tariffs on US goods on 4 April, then raised these to 125pc on 11 April in response to tariffs imposed by the US on Chinese manufactured goods. The sky-high rates apply to key petrochemical feedstocks LPG and ethane, as well as imports of US polyethylene. If US ethane is not exempted from China's tariff, LyondellBasell said its ethane-based production in the US would likely benefit from lower ethane feedstock costs. US ethane and certain grades of PE may be on a list of 130 products that China plans to exempt from its across-the-board tariffs on US goods, LyondellBasell said, citing "rumors" that it has also heard from its Asian customers. The uncertainty around trade caused LyondellBasell to reduce its planned capital expenditure for this year to $1.9bn, down from $2.2bn. But the company is neither cancelling nor delaying plans for its new $800mn Flex-2 metathesis unit in Channelview, Texas, which was announced at the beginning of March. Construction for that unit will begin in late 2025, and operations are scheduled to begin in late 2028. It will have a capacity of 400,000 t/yr of propylene and is expected to add $150mn/yr to earnings. In LyondellBasell's view, ethylene-to-propylene conversion technology has greater reliability and lower capital and carbon intensity than the major competing technology, propane dehydrogenation (PDH). Overall, the company views reducing its net long position in ethylene and its net short position in propylene as essential. The company during the first quarter closed its Houston refinery, which produced 164,000 t/yr of propylene. By Michael Camarda Send comments and request more information at feedback@argusmedia.com Copyright © 2025. Argus Media group . All rights reserved.

Brazil 1Q PE imports hint at shifting trade patterns


25/04/25
25/04/25

Brazil 1Q PE imports hint at shifting trade patterns

Sao Paulo, 25 April (Argus) — Brazilian polyethylene (PE) imports totaled 459,173t in the first quarter of 2025, down 20.3pc when compared with the 515,063t imported during the same period in 2024. The five major PE exporters to Brazil during the first quarter of 2025 were the US, Argentina, Canada, Saudi Arabia and Egypt. Leading the pack, the US shipped 310,861t, a 9pc year-on-year decrease. The decline is expected to continue in the second quarter as Brazilian buyers are avoiding any risk coming from the uncertainties caused by US president Donald Trump's tariffs. Argentina followed with 65,025t, a 9pc increase compared with a year earlier, showing that buyers are increasingly looking for different sources for the resin. One source in Argentina confirmed to Argus that the local PE producer is running at higher rates and exporting to Brazil all of the excess that could not be absorbed internally in Argentina. Canada, with shipments of 19,379t, down by 40pc, and Saudi Arabia with 10,541t, a volume 47pc lower than the first quarter of 2024, also lost market share. Imports from Egypt grew significantly to 8,993t in the first quarter, up from 342t in the same period in 2024. Egyptian PE does not pay 20pc import taxes when entering Brazil. Egypt's percentage growth in the Brazilian PE market was followed by Mexico, with a 664pc increase in shipments, possibly intra-company exports from Brazil's resin manufacturer Braskem's subsidiary in Mexico, and by the Netherlands, with shipments up by 278pc year-on-year at 4,046t. The trade shifts in the first quarter could show the start of a change in trade dynamics in the Brazilian PE market following disruptions caused by Trump's tariff policies announced on 2 April. By Fred Fernandes Send comments and request more information at feedback@argusmedia.com Copyright © 2025. Argus Media group . All rights reserved.

Washington passes producer responsibility law


24/04/25
24/04/25

Washington passes producer responsibility law

Houston, 24 April (Argus) — The US state of Washington has passed a producer responsibility bill for plastic packaging, which is intended to pass on end-of-life plastics costs to producers. The bill will now go to Governor Bob Ferguson (D) to be signed into law. The law aims to collect fees from producers of single-use goods through a non-profit producer responsibility organization (PRO) in order to fund municipal recycling and to increase investment in recycling infrastructure across the state. Under the law, producers must register with Washington's PRO by 1 July 2026, with full implementation of the law and fee collection set to begin in January 2030. Washington's law will require its PRO to cover at least 50pc of the state's net recycling costs by 2030, and 90pc by 2032. If the bill is signed into law, Washington will become the seventh state to pass a producer responsibility law for plastic packaging in the US. Less than a month ago on 7 April, Maryland passed a producer responsibility law. Oregon's producer responsibility law for plastics packaging will be the first to be fully operational in the US in July. By Zach Kluver Send comments and request more information at feedback@argusmedia.com Copyright © 2025. Argus Media group . All rights reserved.

Dow delays Path2Zero ethylene project in Canada


24/04/25
24/04/25

Dow delays Path2Zero ethylene project in Canada

Houston, 24 April (Argus) — Dow is delaying construction in Canada of its Path2Zero project, designed to produce 1.9mn metric tonne (t)/yr of low-carbon ethylene, until "market conditions improve", the company said today. The company decided to delay work at its Path2Zero project site in Fort Saskatchewan, Alberta, in light of uncertainty around US tariffs and potential retaliatory tariffs by US trading partners, especially their impact on product demand, the company said Thursday on its first-quarter earnings call. Path2Zero, designed to produce ethylene and derivatives with net-zero carbon emissions, was announced in October 2021 and was originally planned for a first-phase start-up in 2027 and a second phase in 2029. The first phase was meant to coincide with an expected upturn in the business cycle. But tariffs have increased uncertainty to the point that Dow said it cannot be sure of a recovery in two years. Chief executive Jim Fitterling described the current market environment as "one of the most protracted down-cycles in decades", compounded by geopolitical and macroeconomic concerns that further weigh on demand. The Path2Zero project delay will save $600mn in 2025, accounting for 60pc of the company's plan to cut capital spending this year by $1bn from the company's original $3.5bn spending plan. The pause comes before a ramp up in construction labor and allows the company to see how tariffs effect global demand and supply chains. "We are at a point right now where we can make this decision to have minimal impact on the project," Fitterling said. "We've done a lot of groundwork, we're finishing our engineering work, and we've got our long lead time items ordered." Despite the delay, Dow remains committed to the project in the long-term. The project will one day capture upside in demand for targeted applications like pressure pipe, wiring cable and food packaging, the company said. When complete, the project is expected to generate approximately $1bn/yr in incremental earnings. Even with the delay, it is still likely to be the world's first integrated ethylene complex to achieve net-zero Scope 1 and 2 emissions. To restart the project, Dow said it would have to start seeing supply and demand balances tighten. The company said it would next revisit restarting the project at the end of 2025. Without a green light by year's end, Dow said it would review a project restart "on a regular basis". The project would triple the site's ethylene and polyethylene (PE) capacity. In total, the site would produce approximately 3.2mn t/yr of low-to-zero emissions PE and other ethylene derivatives. The first phase startup in 2027 was to have brought on 1.3mn t/yr of ethane-derived ethylene and PE, and the second phase in 2029 was to bring on an additional 600,000 t/yr of ethylene and PE. The site will also convert cracker off-gas into hydrogen to be reused as a clean fuel in the production process. The project is designed to capture CO2 emissions for storage by adjacent third-party infrastructure. By Michael Camarda Send comments and request more information at feedback@argusmedia.com Copyright © 2025. Argus Media group . All rights reserved.

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