Workforce shortages continue to disrupt productivity across Malaysia's palm oil industry, from harvesting to processing, although the country lifted Covid-19 restrictions on recruiting foreign workers in February.
Concern in the palm sector is growing as another year of palm plantation worker shortages could mean economic losses of more than $6bn, as millions of tonnes of fresh fruit bunches (FFB) could spoil if left unharvested, according to the Malaysia Productivity Corporation, which is affiliated with the government.
FFB must be harvested within 12 to 15 days in order to not be over-ripe or rotten, according to the Malaysian Estate Owners Association (MEOA).
"The industry cannot afford to have any further delays in incoming foreign workers," the Sarawak Oil Palm Plantation Owners Association (Soppoa) said. "The ripened fruits on palm trees must be harvested immediately, and failure would translate to an additional loss of revenue."
In the beginning of 2022, MEOA estimated there was an acute labour shortage of around 120,000 workers. According to the association, peninsular Malaysia and Sarawak, which account for 74pc of the total palm oil production area in the country, has the largest labour deficits.
The Malaysian palm oil board (MPOB) told Argus that the government had approved in April 32,000 foreign workers to meet the needs of the plantation sector and that the shortages will be over soon. But according to regional sources, by the time workers are sourced and brought into the country, the rainy season will have started. MEOA estimates that the recruitment and logistical processes to move such large numbers of workers would take a minimum of 8-12 months to complete.
Palm output seasonally peaks between July and October, before tapering off as rains during the year-end monsoon season can disrupt harvesting and slow production.
The sector also faces headwinds in hiring inexperienced workers. New workers brought to Malaysia with no experience in harvesting or other work in the palm oil industry slow the process as it takes time to train them, according to palm estate sources.
Regional sources estimate that Malaysia's palm oil production could take from 15 to 24 months to fully recover from the ongoing labour shortage.
US Department of Agriculture (USDA) recently lowered its forecasts for Malaysian palm oil output for the October 2021-September 2022 year citing the slower than expected return of migrant workers to plantations.
The USDA forecast 2021-2022 Malaysian palm oil production at 18.3mn t in its July oilseeds world markets and trade report, down by 4pc from June estimates and 5pc below the 2016-2021 five-year average.
In 2020, before Malaysia closed its borders in response to Covid-19, around 80-85pc of the plantation workforce was made up of documented foreigners, amounting to more than 265,000 mainly Indonesians, Filipinos and Bangladeshis, according to MPOB data. Rights groups estimated many more opt to migrate illegally to circumvent lengthy formal admission procedures, although numbers were hard to estimate.