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Japan’s 2023 petchem output falls with cracker rates

  • : Petrochemicals
  • 24/01/26

Japan's production of major petrochemical goods declined in 2023 from the previous year on the back of lower ethylene cracker operating rates.

Ethylene output totalled 5.3mn t last year, down by 1.7pc from a year ago, according to the Japan Petrochemical Industry Association. Cracker operating rates averaged 81pc, lower by seven percentage points from 2022 as petrochemical export demand, especially from China, was lower and rising commodity prices curbed domestic plastic demand.

Polypropylene (PP) and low-density polyethylene (LDPE) production fell by 3.3pc to 2.1mn t and by 9.4pc to 1.2mn t respectively. Ethylene glycol output dropped by 24pc to 267,000t, while acrylonitrile production fell by 19pc to 341,000t. Styrene butadiene rubber (SBR) output fell by 11pc to 307,000t.

Production of aromatics also fell, with xylene and benzene output down by 6.8pc to 4.5mn t and by 6.2pc to 2.9mn t respectively. Toluene output dropped by 15pc to 1.2mn t.

But production of polyvinyl chloride (PVC) rose by 0.8pc on the year to 1.5mn t, although shipments to domestic consumers hit a record low in 2023.

Ethylene production fell by 0.9pc on the year to 477,600t in December 2023. Cracker operating rates averaged 80.4pc, down by one percentage point from December 2022. Cracker rates were also down by 3.7 percentage points from November 2023 after month-on-month rises from August-November 2023.

PP production fell by 5.9pc from a year earlier to 171,500t and LDPE output declined by 1.1pc to 116,400t in December. Acrylonitrile production dropped by 4.7pc to 30,600t. Xylene output fell by 19pc to 346,500t, while benzene and toluene production dropped by 2pc to 258,500t and by 9.8pc to 106,200t respectively.

But PVC production rose by 9.7pc on the year to 140,700t in December. Ethylene glycol and SBR output increased by 5.3pc to 27,700t and by 1.6pc to 31,300t respectively.


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24/07/26

Technical issues shut Japanese crackers, delay restarts

Technical issues shut Japanese crackers, delay restarts

Singapore, 26 July (Argus) — A series of technical issues forced Japanese cracker operators to shut their units or delay restarts in July, resulting in lower olefins output and higher spot demand. Idemitsu Kosan shut its naphtha cracker in Tokuyama, Yamaguchi prefecture on 15 July, because of gas leakage at its complex. The cracker can produce up to 623,000 t/yr ethylene and 370,000 t/yr propylene. Associated downstream units at the Tokuyama site are likely still operating, resulting in spot demand for prompt ethylene cargoes in the Japanese market, according to market participants. The restart date of the cracker remains unclear, with some market sources saying that the cracker could be on line again in first-half of August. But others said the cracker will be off line until end of August to coincide with Idemitsu Kosan's planned maintenance schedule. Idemitsu Kosan originally planned to shut the Tokuyama-based cracker in September for a 50-day turnaround. The firm declined to comment on the turnaround schedule, citing that the cracker remains shut and it is unsure when it can resume operations. Mitsui's cracker in Sakai, Osaka prefecture also encountered technical issues during its cracker restart. The producer has completed the turnaround, which took place in early July, but will need to procure equipment to address technical issues for the cracker start-up, market participants said. Mitsui's cracker has a nameplate capacity of 600,000 t/yr of ethylene and 280,000 t/yr of propylene. Fellow producer Maruzen Petrochemical also delayed the restart of its cracker in the Chiba prefecture. The cracker was shut on 15 May and was supposed to restart by mid-July. The shutdown has been extended to the end ofJuly, according to market participants. The reason behind the extensions were unclear. Maruzen's Chiba cracker has a production capacity of 525,000 t/yr of ethylene and 335,000 t/yr of propylene. Tighter supplies Shutdown extensions and sudden outages at crackers have tightened olefins supplies in northeast Asia, with Chinese market participants reporting limited offers this week. Asian ethylene prices in the cfr northeast Asia market rose slightly this week to $860-880/t, up by $8/t from the last session, according to Argus ' latest assessments on 24 July. Japan experienced a heavy cracker turnaround season this year, with four crackers conducting scheduled maintenance in the first-half of 2024. Eneos' cracker in Kawasaki prefecture was shut from 5 March until mid-May. Tosoh's Yokkaichi cracker in Mie prefecture was also shut for maintenance from 4 March to the end of April. Keiyo Ethylene's cracker in Chiba prefecture went off line on 10 April for a 14-day planned maintenance. Mitsubishi Chemical's cracker in Kashima, Ibaraki prefecture was shut from May to June. Total ethylene exports from Japan this year are expected to fall from the previous year because of heavy cracker turnarounds. Japan's ethylene exports were at 239,642t during January-May, down by 5,733t from the same period in 2023, according to GTT data. Imports were at 20,296t from January to May, up by 13,500t or almost tripling on the year. By Nanami Oki, Brian Leonal and Toong Shien Lee Send comments and request more information at feedback@argusmedia.com Copyright © 2024. Argus Media group . All rights reserved.

Japan’s Resonac to optimize petchem business


24/07/23
24/07/23

Japan’s Resonac to optimize petchem business

Tokyo, 23 July (Argus) — Japanese petrochemical producer Resonac plans to optimize part of its petrochemical business by creating a new wholly-owned subsidiary by 1 August. Resonac decided on 23 July to set up Crasus Chemical, which will take over production of basic petrochemical goods from Resonac. It aims to set up the subsidiary as an independent, listed company to clarify and facilitate performance evaluations and to simplify a chain of command to speed up decision making. Resonac plans to achieve quicker decarbonization of its petrochemical production and to enhance competitiveness and profit growth. Crasus will be in charge of manufacturing and selling basic petrochemical goods like ethylene and propylene, goods made from acetic acid and synthetic resins. Resonac owns the 618,000 t/yr Oita ethylene cracker in south Japan's Oita prefecture that will will also be transferred to Crasus. Petrochemicals has accounted for around 20pc of Resonac's sales revenues. Japan's petrochemical firms have attempted to optimize their businesses with intensifying international competition and shrinking domestic demand. Mitsubishi Chemical has also tried to reorganize its basic petrochemical business, although it has yet to announce firm plans. By Nanami Oki Send comments and request more information at feedback@argusmedia.com Copyright © 2024. Argus Media group . All rights reserved.

US House to vote on waterways bill


24/07/22
24/07/22

US House to vote on waterways bill

Houston, 22 July (Argus) — The US House of Representatives is expected to vote on 22 July on a waterways bill that would authorize new infrastructure projects across ports and rivers. The Water Resources Development Act (WRDA) is renewed typically every two years to authorize projects for the US Army Corps of Engineers (Corps). The bipartisan bill is sponsored by representative Rick Larsen (D-Washington) and committee chairman Sam Graves (R-Missouri). The full committee markup occurred 26 June, where amendments were added, and the bill was passed to the full House . A conference committee will need to be called to resolve the different versions of the bill. The major difference between the bills is that the House bill does not include an adjustment to the cost-sharing structure for the lock and dam construction and other rehabilitation projects. The Senate Committee on Environment Public Works passed its own version of the bill on 22 May, with all members in favor of the bill. The House version of the bill approves modifications to the Seagirt Loop Channel near the Baltimore Harbor in Maryland, along with 11 other projects and 160 feasibility studies. One of these studies is a $314.25mn resiliency study of the Gulf Intracoastal Waterway, which connects ports along the Gulf of Mexico from St Marks, Florida, to Brownsville, Texas. By Meghan Yoyotte Send comments and request more information at feedback@argusmedia.com Copyright © 2024. Argus Media group . All rights reserved.

Mitsubishi, Neste aim to boost bio-naphtha supplies


24/07/16
24/07/16

Mitsubishi, Neste aim to boost bio-naphtha supplies

Tokyo, 16 July (Argus) — Japanese trading house Mitsubishi and Finnish refiner Neste plan to boost sales of Neste's biomass-based naphtha by enhancing their partnership in Japan. The companies signed a partnership agreement on an unspecified date, aiming to co-operate on prompting a switch from conventional petroleum naphtha to Neste's bio-naphtha. They plan to encourage Japanese downstream companies or users of petrochemical goods and plastics, like food and beverage suppliers, apparel firms and electric appliance manufacturers, to introduce bio-naphtha into their supply chains. Mitsubishi and Neste have already partnered on delivering bio-naphtha to produce renewable paraxylene for Japanese consumers Goldwin and Suntory . Japanese companies are increasingly attempting to incorporate bio-naphtha for their decarbonisation strategies. Japanese petrochemical producer Resonac has produced biomass-based olefins like ethylene and propylene since June by purchasing bio-naphtha from Neste. Fellow petrochemical producer Mitsui Chemicals bought bio-naphtha from Neste to process it at its Osaka cracker. Idemitsu and Toray have been partnering to produce styrene monomer and acrylonitrile butadiene styrene resin from bio-naphtha. Japan imported 6mn t of petroleum naphtha during January-May, down by 5.9pc from the same period in 2023, according to finance ministry data. By Nanami Oki Send comments and request more information at feedback@argusmedia.com Copyright © 2024. Argus Media group . All rights reserved.

US Gulf polymer plants restarting following hurricane


24/07/12
24/07/12

US Gulf polymer plants restarting following hurricane

Houston, 12 July (Argus) — Some US Gulf Coast polymer plants and rail lines are resuming operations following shutdowns as a result of Hurricane Beryl earlier in the week. Multiple polyethylene (PE) and polypropylene (PP) units shut down pre-emptively before the storm, which came ashore in Matagorda, Texas, on 8 July, and many are still in the process of restarting. Formosa Plastics had pre-emptively shut down operations at its Point Comfort, Texas, site, but did not receive any major damage from Hurricane Beryl. The site, including approximately 1.8mn t/yr of PE and 917,000 t/yr of PP production, is in the process of resuming operations with the end of next week as the target date for a complete return, the company said in a statement. The status of multiple other PE and PP units in the region was not immediately available. Companies including Dow, Ineos, Braskem America, and LyondellBasell, which all had some units shut down during the storm, did not immediately respond to requests for operational updates. In addition to plant outages, polymer producers had been experiencing transportation issues earlier in the week due to flooding, but the repair of Union Pacific's lines in the Galveston area yesterday has allowed rail operations to resume, according to a statement from the company. It will take several days to work through the remaining train congestion, and widespread power outages will likely continue to cause delays throughout the impacted area. By Cole Sullivan Send comments and request more information at feedback@argusmedia.com Copyright © 2024. Argus Media group . All rights reserved.

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